Car Body Repair After Lorry Collision

This particular car body repair involved a returning customer who experienced a significant collision with a lorry, resulting in extensive bodywork damage across multiple panels of their vehicle.

Over the years, SAR Car Body Repair Ltd has built a strong reputation as being a trusted car body shop in Essex, and we were pleased to welcome back this loyal customer who knew they could rely on our expertise and professional service.

Initial Assessment

Following the lorry collision, we worked directly with the customer's insurance company to streamline the claims process. Our team provided photography of the vehicle damage and created a detailed repair estimate, working with insurance assessors to secure authorisation for the necessary repairs.

The accident had caused considerable damage to the driver's side of the vehicle. Our technicians conducted a thorough assessment using industry-approved techniques to determine the full extent of the impact and develop the most appropriate repair plan.

Damage Evaluation & Repair Planning

Car Door Replacements

Both driver and rear passenger doors sustained damage beyond economical repair. The force of the collision had compromised the structural integrity of these panels, making replacement the most practical solution. We sourced two matching replacement doors to maintain the vehicle's original appearance and safety standards.

Quarter Panel Restoration

The quarter panel bore significant impact damage. Rather than replacement, our assessment determined that professional repair techniques would restore this panel to manufacturer specifications whilst providing the most cost-effective solution for the customer.

Rear Bumper Repair

The rear bumper required our specialised plastic welding techniques to address both structural damage and surface imperfections, restoring both integrity and appearance.

Bodywork Repair Process

Door Installation

We fitted two new replacement doors with meticulous attention to detail, ensuring proper alignment and functionality. Our technicians focused on maintaining correct panel gaps and ensuring all door mechanisms operated to original specifications.

Quarter Panel Restoration

The quarter panel repair involved skilled metalwork to remove impact damage and restore the original contours using premium materials. Our technicians applied industry-approved techniques to return this panel to factory condition.

Paint Matching & Application

Achieving seamless results across all repaired and replaced components required our advanced colour-matching technology and professional spray techniques.

Front Wing Blending

To ensure perfect colour continuity, we blended the front wing paintwork. This technique allows the new paint to merge invisibly with the existing finish, preventing any colour variations that might occur due to paint aging or environmental factors.

Spray Booth Application

Our spray booth provided the controlled environment necessary for achieving a flawless finish. We applied the repair using professional spray techniques, ensuring consistent coverage and optimal paint adhesion across all treated areas.

Courtesy Car Provided

Understanding that major repairs can disrupt daily routines, we provided a courtesy car to maintain the customer's mobility during the repair period. This service helped minimise inconvenience whilst their vehicle received the professional attention it required.

Quality Assurance & Completion

Before returning the vehicle, our team conducted comprehensive quality checks on all repaired areas. We verified panel alignment, finish quality, and functionality to ensure everything met our high standards and manufacturer specifications.

The completed repair demonstrates our commitment to delivering results that exceed expectations, combining technical expertise with transparent service - qualities that bring customers back to SAR Car Body Repair Ltd time and again.